Boeing 777: Signs of ‘metal fatigue’ found on Denver plane engine

One of the fan blades in the plane engine that failed shortly after take-off in Denver showed signs of metal fatigue, investigators say.

The National Transportation Safety Board (NTSB) said the blade would undergo further examinations.

Flight 328 was able to make an emergency landing at Denver airport on Saturday, but parts of the engine fell on homes. No-one was hurt.

Boeing has recommended grounding all its 777 aircraft with the same engines.

United Airlines engine explosion over Denver prompts company to ground Boeing  777s - CBS News

It said 128 jets should be suspended until inspections had been carried out. United Airlines, Egyptair, and operators in Japan and South Korea have all said they will not be flying their Boeing-777s.

The NTSB said late on Monday that two fan blades on Flight 328’s Pratt & Whitney engine had broken. One of them showed signs of metal fatigue, and investigators believe it broke off and chipped the second blade.

NTSB Chairman Robert Sumwalt said the blades would be flown to a Pratt & Whitney laboratory for further examination by NTSB safety inspectors.

Boeing engine failure: Engine on United Airlines flight was showing signs  of metal fatigue, NTSB says - CNN

“Our mission is to understand what happened and why it happened so that we can keep this from happening again,” he said.United Flight 328 was carrying 231 passengers bound for Honolulu when it suffered a failure in its right-hand engine. Passengers on board the Denver flight described a “large explosion” shortly after take-off and the plane began shaking violently and losing altitude.

Damage to two fan blades in the engine of United Airlines Flight 328
One fan blade broke off and is believed to have chipped the other

Fortunately the plane was able to return safely to Denver airport but debris from the engine was found scattered over a residential area in nearby Broomfield town. Fragments were found on a football field and what appeared to be the front of an engine-casing landed in the front garden of a home.

On the same day as the Denver incident, an engine failure on a 30-year-old Boeing 747 freighter saw debris fall on a town in the Netherlands. Parts of what appeared to be turbine blades landed on the town of Meerssen, with one blade found embedded in a car roof, according to Reuters. Two people on the ground, one a child, were slightly injured.

The aircraft, which had left Maastricht bound for New York, landed safely in Liege in neighbouring Belgium.